Fleet

Rig S102 | 1500 HP | Land Drilling Rig

  • ZJ50D Kerui
  • 1500 HP SCR
  • Top Drive 500 Ton
  • 10,000 psi BOP
  • 900,000 lb Peak Hook Load

Overview

Rig S102

Rig S102 is a 1500 HP SCR-drive land drilling rig built by Kerui (ZJ50D), designed for vertical and deviated oil and gas wells to 5,500 metres. Equipped with a NOV Varco TDS-11SA top drive, 10,000 psi H2S-service BOP stack, and three CAT 3512B prime movers delivering 4,500 HP total, S102 is configured for medium to deep onshore drilling operations.

The rig includes a full circulating system with Derrick solids control, 2,700 bbl mud tank capacity, and a self-contained camp for 68 persons with warehousing and workshop facilities.

Enquire about Rig S102
Nova Drill land drilling rig S102 on location in the desert

Key highlights

Depth
5,500 m design capability
Power
3 × CAT 3512B — 4,500 HP total
Top Drive
NOV Varco TDS-11SA — 500 ton
Well Control
13-5/8" 10,000 psi H2S-service BOP
Mud Pumps
2 × Bomco F-1600 — 1,200 gpm
Camp
68-person main camp with workshops

Technical data

Specifications

Full equipment specification for Rig S102, grouped by system. Select a section to expand it.

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General20 items
General / Rig Overview
Rig numberS-102
ModelZJ50D
MakeKerui, China
Type1500 HP SCR
Year of construction2013
Current locationLibya
Current conditionValid CAT IV
Capability1500 HP rig capable of drilling vertical or deviated oil/gas wells to 5,500 m; BOP 10,000 psi; Top Drive 500 T; 5" or 5-1/2" drill pipe to 18,000 ft; pumping 1,200 gpm (surface hole) down to 250 gpm (6" hole)
Average fuel consumption (drilling)6,000 L/day
Average oil consumption (drilling)36 kg/day
Nominal drilling depth with 5" DP4,000 m
Nominal drilling depth with 3-1/2" DP4,000 m
Rig fuel capacity315 bbl
Active system liquid mud pit capacity1,720 bbl
Liquid mud reserve pit capacity980 bbl
Rig water pits / tanks1,000 bbl (2 x 500 bbl)
Drill Unit Transport
Total number of truck loads135
Loads exceeding 15 m x 3.25 m10 truck & 20 truck
Mast5 truck
Detailed load listYes, packing list attached
Mast & Substructure32 items
Mast
Make and typeKerui JJ450/45-K
Total height149 ft clear height (45.5 m)
Height from ground level182 ft (55.5 m)
Stands rackedTriples
API gross nominal capacity450 Ton
API static continuous operating hookload1,000,000 lb
Casing stabbing board (air operated, safety lock)Yes
Casing stabbing board adjustable range6 - 15 m
Dead line anchor typeJianghan, JZG41
Dead line anchor capacity41 Ton
Crown block make and typeKerui, TC450
Crown block rated capacity1,000,000 lb (4,500 kN)
Racking system make and typeKerui, c/w 0.5 air winch
Racking capacity, 5" DP20,000 ft (6,000 m)
Racking capacity, 5" + 3-1/2" DP20,000 ft (6,000 m)
Air winch with spooling deviceTai'an, China, XJFH-5/35
Air winch rated pull5 Ton
Air winch positionRig floor
Sub-Structure
Make and typeKerui, DZ450/10.5-X
Dimensions10.5 m x 13.9 m x 12.65 m
Rig floor height35 ft (10.5 m)
Clear height beneath rotary beams30 ft (9 m)
Nominal height35 ft (10.5 m)
Simultaneous setback capacity485,000 lb (2,700 kN)
Simultaneous casing (rotary) capacity1,000,000 lb (4,500 kN)
Combined casing and setback capacity1,485,000 lb
Matting boardsNo
Air tanks2 ea x 2,000 L + 2,500 L (under rig floor)
BOP handling systemYes
BOP handling load capacity2 x 25 mt (2 x 55,000 lb)
Air winch in wellhead areaYes, rated pull 5,000 lb, rig floor
Catwalk length69 ft (21 m)
Hoisting26 items
Draw-works
MakeKerui, JC50D
Rated input power1,500 HP
Line diameter1-3/8" (35 mm)
Drive type2 x 1,000 HP (800 kW) motors
Auxiliary brake typeEddy Current Brake DWS 50
Brake cooling system capacity40 m3 (250 bbl)
Automatic emergency brake (solenoid, alarm & light)Yes, hydraulic
No. of strung lines8
Maximum peak hoisting load900,000 lb
Maximum operating hoisting load700,000 lb
Catheads spinning / breakout typeHydraulic
Crown block safety deviceYes, Bomco electric type
Automatic drillerYes
Ezytorque (hydraulic cylinder cathead)Yes
Travelling Assembly
Block make and typeKerui, YC315
Block rated capacity708,000 lb (3,150 kN)
Hook make and typeLS, DG315
Hook rated capacity708,000 lb (3,150 kN)
Swivel make and typeLS, SL450-II (with air spinner)
Swivel pressure rating5,000 psi
Swivel rated capacity1,000,000 lb (4,500 kN)
Drill Line
Make6 x 19S + IWRC EIPS
Size1-3/8"
Breaking strength188,000 lb (889 kN)
Length on reel4,000 ft
SandlineN/A
Rotary & Top Drive26 items
Top Drive
ManufacturerNOV, USA (Varco)
TypeTDS-11SA
Rated capacity500 Ton (1,100,000 lb)
Drive type2 ea AC motor
Input power rating2 x 400 HP
Maximum torque75,000 ft-lb (back-up torque)
Maximum continuous torque37,500 ft-lb
Maximum rpm228
Drilling speed228 rpm
Water course & CWPYes
Pipe handlerYes - Varco PH75
Pipe handler torque capacity55,000 lb (intermittent @ stall)
Drillpipe range3-1/2" - 5" (4 in to 6-5/8 in OD tool joint)
Upper IBOP6-5/8" API Reg RH, box and pin
Lower IBOPYes (manual)
IBOP pressure rating10,000 psi
Rotary Table
ManufacturerKerui
TypeZP 375
Rated static capacity1,300,000 lb (5,850 kN)
Maximum opening size37.5"
Drive typeYZ08B DC motor
Maximum input horsepower1,000 HP
Inserts3-1/2 to 24
Right and left torque limit24,000 ft-lb
Maximum rpm300 rpm
Bit breaker master plateYes
Drill String & Rig Floor36 items
Rig Floor - Elevators & Links
5" DP elevators2 ea, BJ-Varco center latch, 350 MT
3-1/2" DP elevators2 ea, BJ-Varco center latch, 250 MT
Drill collar lifting subs9-1/2, 8-1/4, 6-1/2", 4-3/4" D/C
Quick-lift DC elevator1 ea, 2-3/4" x 132, 350 MT
Weldless links (casing)1 ea, 3-1/3" x 192", 500 MT
Slips & Safety Clamps
Manual slips, 5" DP2 ea, Varco SDXL, per API
Manual slips, 3-1/2" DP2 ea, Varco SDXL, per API
Drill collar slipsVarco DSC, 9-3/4", 8-1/2", 6-1/2", 4-3/4", per API
Safety clamps2 ea, grip 3-1/2" to 9-1/2" OD
Tongs, Spinner & Handling Subs
Rotary tongs (w/ torque indicator)1 set each type; BJ-Varco HT-100 & HT-35; jaw 3-1/2"-16" (2-3/8" to 10-3/4"); counterbalance Yes
Pipe spinner1, Varco or equivalent, SSW40, 3-1/2" & 5"
Lifting/handling subs (DC)3 ea each size; 7-5/8" Reg & 4-1/2" IF (3-1/2" IF)
Bit Breakers, Cutters & Winches
Bit breakers & bit gaugesSizes 26", 18-1/2", 17-1/2", 12-1/4", 12", 8-1/2", 6"
Mud saver bucketsFor all DP sizes, hose to flowline + spare rubber sets
Cable cutter1 ea, China, hydraulic, 2" - 1-1/4"
Air winches3 ea x 5 MT, Tai'an XJFH-5/35, rig floor
Circulating head / water bushing1 ea, Drillco FMC-LO Torq, 2" Weco fig 1502, 5,000 psi
Casing Scrapers
13-3/8", 9-5/8", 7"1 ea each; Logan or equivalent; 47-53.5 ppf (9-5/8") & 26-32 ppf (7"); 4-1/2" Reg (9-5/8") & 3-1/2" Reg (7")
Drill String - Drill Pipe
5" DPG-105, 19.5 ppf, Premium, Range 2, PDC coat, Aranco-300, NC-50 (4-1/2" IF); 2,500 m / 275 jts
3-1/2" DPG-105, 13.3 ppf, Premium, Range 2, PDC coat, Aranco-300, NC-38 (3-1/2" IF); 4,320 ft / 144 jts
Full history / inspectionAll relevant inspection reports available
Drill String - Pup Joints & HWDP
Pup joints, 5"3 ea, G-105, 19.5 ppf, Premium, 15/10/5 ft, PDC, Aranco-300, NC-50 (4-1/2" IF)
Pup joints, 3-1/2"3 ea, G-105, 13.3 ppf, Premium, 15/10/5 ft, PDC, Aranco-300, NC-38 (3-1/2" IF)
HWDP, 5"50 ppf, Range 2, Premium, Aranco-300, 4-1/2" IF; 25 ea
HWDP, 3-1/2"N/A
Drill String - Drill Collars
9-3/4" x 3"7-5/8" Reg, spiral, 3 ea + 2 pony collars (7-5/8 Reg LT)
8" x 2-13/16" / 8-1/4" x 2-7/8"6-5/8" Reg, spiral, 9 ea + 2 pony collars (6-5/8 Reg)
6-1/2" x 2-1/4"NC-50, spiral, 24 ea
Crossover & Bit Subs
Crossover subs2x 8-5/8" Reg P x 7-5/8" Reg B; 2x 4-1/2" IF P x 4-1/2" B; 2x 7-5/8" Reg P x 4-1/2" IF B; 1x 6-5/8" Reg P x 4-1/2" IF B; 2x 6-5/8" Reg P x 7-5/8" Reg B
Bit subs7-5/8" (2 ea), 6-5/8" (2 ea), 4-1/2" IF, 3-1/2" IF; bored for Baker floats; bit sizes 26", 17-1/2", 12-1/4", 8-3/8", 6"
Drill pipe protectorsFor 5", as required to cover DP string
Thread protectorsProvided for supplied downhole equipment
Fishing Tools
Releasing overshots5-1/4" (spiral 3-3/8"), 5-13/16" (spiral 3-7/8"), 5-3/4" (spiral 3-1/2"), 11-3/4" (spiral 9-1/2") - each c/w basket grapple, A-packer & grapple control
Basket grapples (for 11-3/4" O/S)8-1/2", 8-1/4", 8", 7-1/2", 7-1/4", 7", 6-1/2", 6-3/8", 6"
Reverse circulation junk baskets15" (7-5/8" Reg), 11-1/4" (6-5/8" Reg)
Junk subs9-5/8" (6-5/8" Reg), 13-3/8" (6-5/8" Reg)
Circulating System79 items
Mud Pumps
Number2 ea
MakeBomco
TypeF-1600
DriveDC motor
Max input HP per pump1,600 HP
Max continuous pressure (2 pumps)5,000 psi
Max continuous flowrate (2 pumps)1,200 gpm
Fluid end typeBomco
Liner sizes available5", 5-1/2", 6", 6-1/2", 7"
Pulsation dampenerBomco, 1 ea/pump, KB-75
Reset relief valveBomco, 1 ea/pump
HP valve(s) after pumpYes
Charge pump make/typeMission, 1 ea/pump
Charge pump drive100 HP
Charge pump impeller ODHCP 6" x 8" x 13"
Capability to charge any mud pumpYes
Suction linesOne per pump, 10"
Suction dampenersBomco, 1 ea/pump
High Pressure Mud Lines
Discharge lines2, 5" ID, WP 5,000 psi
Rotary hose2 ea (one spare), certified & tested; 4" ID, union 1002, WP 5,000 psi
Rotary hose length75 ft (23 m) & 62 ft (19 m)
Standpipe2 ea, 5" OD & 4" ID, WP 5,000 psi
Mud manifold configuration drawingYes
Cementing Line and Standpipe
Flexible hose cementing lineYes
Cementing standpipe working pressure5,000 psi
Low Pressure Mud System / Mixing
Mixing hoppers2 ea + 1 ea shear hopper (TSC)
Facility to handle 1000 kg bagsNo
Mixing pumps2 ea (TSC), on reserve tank, electric drive
Independent suction lineYes
Discharge line size6" OD
Max pump rate mixing (+1.0 ppg)1,200 gpm
Caustic mixing facilitiesYes
Mud guns17 ea
Shale Shaker
Number3 ea + 1 under mud cleaner
TypeDerrick FLC-503-3 panel, oil & water based mud @ 1,500 gpm
Drive2 ea vibrator motors, electric
Effective screen area (per deck)3 ea x 697 x 1053 mm
Desander
Make and typeDerrick FLC-503, combined desander & mud cleaner on shale shaker
Cones3 ea x 10"
Feed pumpMission, electric motor 75 HP; suction from shale shaker tank, discharge to intermediate tank
Desilter
Make and typeDerrick FLC-503
Cones16 ea x 4"
Feed pumpMission, electric motor 75 HP; suction from shale shaker tank, discharge to intermediate tank
Mud Cleaner
Make and typeDerrick FLC-503, combined desander & mud cleaner on shale shaker
Cones16 ea x 4"
Feed pumpTSC, HCP 6" x 8" x 13", electric motor 100 HP
Centrifuge
Make and typeN/A
Vacuum Degasser
Make / typeDerrick FLC-503-3 panel
Feed pumpCentrifugal HCP 6x8x13, 75 HP; suction from shale shaker tank, discharge to desander tank, gas to waste pool
Mud Tanks
Total capacity excluding sand traps2,700 bbl
Total number of tanks (incl sand traps)6 tanks
Active capacity (incl settling & sandtraps)1,720 bbl (4 active tanks)
Reserve mud capacity980 bbl (2 reserve tanks)
Chemical mixing capacity1 ea x 30 bbl
Trip tank (API)60 bbl
Pill tanks1 ea, 60 bbl
Water supply line2" on all mixing and suction tanks
Gratings / coversYes
Overflows between active pitsYes
AgitatorsYes
Dump valves12", Yes
Trip Tank
Capacity60 bbl
Fill methodCentrifugal pump 2x3x13
Pump typeHCP 3x2
Level indicatorMechanical
Water Tanks
Drill water tanks2 ea, 1,000 bbl
Drinking water tanks2 ea (site & main camp), 300 bbl
Water pumps2 ea, Kerui 2" x 3" centrifugal
Line size3"
Cellar Pump
Number / type1 ea, Mission centrifugal 2x3x13, 1,000 gpm (electric submersible)
Mud Agitators
Number14 (one per compartment + 2 spares)
TypeSwaco or equivalent
Motor15 HP
Well Fill-up Line
Make and type2" hose, 40 ft x 5,000 psi (flexible)
Location2" from trip tank to bell nipple
ControlsGate valve
Other Mud Equipment
Mix water pump to cement unitYes
Mud bucketOne for 5" & 3-1/2" DP
Mud Lab
Provision1 unit near mud pits; water supply, sink, 120 psi air, Marsh funnel viscometer, mud weight balance, stainless work table, desk/chair/filing cabinet, chemical storage
Power & SCR Drive23 items
Power Plant / Prime Movers
Diesel engines3 + 1 emergency generator
Manufacturer / typeCaterpillar, Cat 3512B
Total power4,500 HP (1,500 HP each)
Drawworks power1,500 HP via 2 x 1,000 HP DC motor
Mud pumps power2 x 1,600 HP via 4 x 1,000 HP DC motor
Speed1,500 rpm/engine
Torque convertersNot applicable
Electric Drive System
AC generators3 ea
Manufacturer / typeCaterpillar, Cat SR4B
Power output1,900 kVA / 1,200 ekW
Speed1,500 rpm
SCR System
Quantity / bays4 each SCR cabinet
MakeKerui / ABB
TypeSiemens (Simoreg DC converter)
Max continuous power3 x 1,600 kW
DC output volts830 VDC
Power Distribution & Third-Party Power
Lines protected, breaker panel & transformersYes
Electric fittingsExplosion proof, per OEM configuration
Third party power100 kVA, 380/220 V
Fuel Tanks
Number / capacity1 ea, 315 bbl (50,000 L)
Emergency Generators
Quantity (automatic start)C15
Max continuous power400 kW
Output volts / frequency400 V / 50 Hz
Well Control50 items
Diverter System
29-1/2" diverter, 500 psi, 12" side outletsN/A
13-5/8" BOP Stack
General descriptionOne 13-5/8" BOP stack, 10,000 WP, H2S service
Inlets / outlets2; side outlets 4-1/16", 10,000 psi; on body at closing-unit side
AnnularRS FH35-35/70, 13-5/8"; ID 13-5/8"; WP 5,000 psi; top BX-160, bottom BX-159; last replaced 01-22
Ram preventerRS, one double ram + one single ram; 13-5/8"; WP 10,000 psi; connections 10K BX-159
Ram sizes1 blind/shear, 1 x 9-5/8" casing, 1 x 7" casing, 2 sets 5" pipe rams, 1 set 3-1/2" pipe rams
Ram packers / sealsRS, T-20; manual lock; H2S service Yes; extension hand wheels Yes
Drilling spools / wellhead configurationTo be confirmed
Large Service BOP Stack (20-3/4")
General description20-3/4" 3M BOP stack (rental basis)
Inlets / outlets2 ea; side outlets 4 ea, 4-1/16", 3,000 psi; on body at closing-unit side
AnnularRong Sheng, 20-3/4"-3M; ID 20-3/4"; WP 3,000 psi; elastomer T-20; last replaced 02-22
Ram preventerRongsheng double ram; 20-3/4"; WP 3,000 psi; hydraulic lock
Ram sizes1 set blind/shear, 1 set 5" DP rams, 1 set 13-3/8" casing rams
H2S service / extension hand wheelsYes / Yes
Last repair or re-manufacture02-22
Stack-up drawingIncluded
Accumulator Unit
Make / typeDONGSU, FKQ 960-7
Hydraulic fluid reservoir1,730 L (452 gal), AW 46 hyd oil
Bottles17 x 15 gal, precharge 1,000 psi
Fluid to close all preventers (13-5/8" 10M)59.4 gal
Time to close ram / annular30 sec / 45 sec
BOP Control System
Charge pumps3 air + 1 electrical triplex
Charge pump capacity52 L/s (13 gpm), 6-25 gal/min
Charge time (pre-charge to 3,000 psi)10 min
Power sourceAir & electric
Main panelIn accumulator unit
Remote panels1 on rig floor, 1 at toolpusher office
Choke Manifold
Minimum bore / rated WP3-1/16" / 10,000 psi
Last wall thickness check / re-manufactureNovember 2022
GaugesManifold w/ 1,000, 2,000 & 5,000 psi valves; back-up 0-10,000 psi; calibrated Nov 2022
BypassYes
Manual chokeRS, 3-1/8", 10,000 psi
Automatic chokeSwaco or equivalent, 3-1/8", 10,000 psi; remote hydraulic actuator on rig floor
Outlets after buffer chamberWaste pit Yes; horizontal vent line Yes; atmospheric gas separator Yes; shale shakers N/A
Choke Lines
Number / size1 line, 3-1/16", 10,000 psi (safety chains provided)
Valves2 - Cameron or equivalent; 1 hydraulic w/ manual override + 1 manual; 3-1/16"; 10,000 psi; flanged w/ ring gasket
Last repair / re-manufactureNovember 2022
Kill Lines
Number / size1 line, 2-1/16", 10,000 psi; HP wing union/elbows (weco 2", fig 1502)
Valves2 - Cameron or equivalent; 1 manual gate + 1 non-return; 2-1/16"; 10,000 psi; flanged w/ ring gasket; manual
Last repair / re-manufactureNovember 2022
BOP Testing & Handling
Cup testers20", 13-3/8", 9-5/8", 7" - 1 ea each; test sub 4-1/2" IF
Test stumps13-5/8" & 20-3/4"
Hydraulic BOP handlingBaoji Engineering FY 50 Y; hydraulic; 50 ton; independent control panel
String / Kelly / Float Valves
String safety valves (Gray valve)Yes - 2 ea per DP size w/ cross-overs to DC; ITAG or equivalent; 4-1/2 IF & 3-1/2" IF; 10,000 psi
Upper Kelly cock1 ea
Lower Kelly cock1 ea
Float valves1 ea each size, Baker types 5F-6R, 4F-4R, 2F-3R; 10,000 psi
Bell nipplesAdjustable for 13-5/8" and 20-3/4" stacks
Vent Lines & Mud Gas Separator
Vent lines1 ea, 8", 30 ft, beside waste pit
Mud gas separatorChina, vertical 48" OD (poor boy); inlet 8", outlet 10"; mud 300 m3/h (1,880 gpm); gas 4,600 CFM; bypass Yes; mud head 10 ft; relief valve Yes
Instrumentation, Safety & Camp30 items
Recording & Instrumentation
Driller's control unitRig Sense Unit - M/D Totco
Deviation Surveying
Equipment1 set, Totco, range 0-8 & 0-16 deg; baffle plate (crows foot) to suit all DC; retrieving tools included
Auxiliary Equipment
Cutting / weldingOxy-acetylene cutting gear Yes; welding set 400 A N/A
Air compressors2 ea, Sullair LS12-50HHAC, electric, 150 psi, 800 cfm receiver, beside prime mover
Slickline unitTai'an Mathy type, metre readout, 4,500 m capacity, OD 0.098" (2.5 mm)
CommunicationRig intercom 8 units; driller's console to monkey board comms Yes; portable VHF & satellite N/A
Cleaning unit1 ea HP water blast, Niagra type, 200 gpm
Chiksan linesFig 1502, 2", 40 ft
Pipe racks10 each, sufficient for all operations
Rig lightingYes, sufficient for all operations
OtherChain tongs 2 ea; hammer wrench set; inside/outside calipers; C-plate (false rotary) 1-1/2" steel; fuel/water hoses; 5" flare line to flare pit; portable dead-volume transfer pump
Breathing Equipment
SCBA (30 min)4 complete sets + 2 spare cylinders (2 hr supply); drill floor & offices; recharging system provided
BA escape sets (10 min)4 each
Fire Fighting Equipment
Fire water tank>= 200 bbl, 4" lines & hoses to reach any part of site
Fire pump / foamDiesel fire pump Yes; foam generator >= 12 bbl/min, connected to fire tank
Personal protection2 helmets w/ face shield, 2 fire suits, 5 fire blankets, 2 fireproof gloves
Gas Detection & Alarm
Combustible gas detectors1 ea on dog house (intrinsically safe)
Toxic gas meters (H2S/SO2/CO2)2 ea (dog house & mud system)
General alarmManual switch at driller's console & toolpusher office; site-wide acoustic alarm
Loud hailersOne at drilling location, one at campsite
First Aid & Safety Equipment
First aidFolding rescue stretchers
Derrick man safetyGeronimo escape line; sky-hook safety line w/ counterbalance; belt, belly buster & Sella block anti-fall; inertia reel above stabbing board
Fall protectionSafety belts and harnesses
Eye wash stations4 total (all locations except monkey board)
Portable shower2 each in mud mixing area
Camp Equipment
Mini camp (rig site)+8 people; AC, lights, beds, en-suite bathroom w/ exhaust fan, hot/cold showers, lockers, TV, fridge, water tank
Main camp (>= 500 m away)+68 people caravans; full facilities, AC, lights, beds, en-suite bathroom, hot/cold showers, lockers, food refrigeration, recreation
Radio shackYes
Warehouse3 ea, 12.20 x 2.70 x 2.60 m
Workshop3 ea (mechanic, electrician, welder), 6.10 x 2.45 x 2.60 m each

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